CHENYU FILLING

BRIEF INTRODUCTION

OF GLASS BOTTLE JUICE WITH PULP PRODUCTION LINE

This production line can produce glass bottle juice from 100ml to 500ml, there are different capacities, 3000-24000 bottles per hour.

Suitable for concentrated juice, freshly squeezed juice and juice with pulp, etc.

We can provide complete line plants from A to Z, also provide turnkey solutions, layout design, bottle design, label design, and provide solutions according to your source water and target product. We can provide different customizations according to your request.

  • Production Line
  • 3D Virtual Show
  • CAD Configuration

For Specail Layout Contact for Advanced Customization!

BRIEF INTRODUCTION

OF GLASS BOTTLE JUICE WITH PULP FILLING PRODUCTION LINE

Full Automatic Glass Bottle Juice With Pulp 1000-24000BPH Production Line Hot Filling Juice Tea
Material Shape Filling volume Capacity (bottles/hr) Cap type
GLASS Bottle Round Bottle 100-500ml 3000-24000 (≤500ml) Crown cap, twist-off metal cap, ROPP aluminum cap, pull-off cap
Application

If using square bottles, then bottle separating system will be added.
> Juice: fruit & vegetable juice, pulp juice, concentrate juice
> Beverage: energy drink, vitamin water, flavored juice
> Milk: soy milk, almond milk, chocolate milk, rice milk,  cutured buttermilk
> Tea: green tea, milk tea, black tea, ice tea
> Coffee: caft latte, cappuccino, mocha
>Wine: white wine, alcohol, liquor beverages

Customized Service Customers need to buy additional change-over parts for the different bottles.

Want to know more specifications? Click to Contact!

GLASS BOTTLE JUICE WITH PULP Filling Machine

This production line can produce glass bottled juice with pulp. It is suitable for bottles of different sizes such as 100ml to 500ml, etc. The mineral water bottle filling machine is ingerated of pre-treatment system, washing, filling, capping, labbeling, packaging machine,etc… It adopts new technology and new structure, leading the development of the liquid filling and packaging industry.

  • Washing Part
  • Filling Part
  • Capping Part
  • Filling Inspection
  • Flat Conveyor
1

WASHING Part

DESCRIPTION

Function: washing the bottle inside and outside to remove dust.

– All 304/316 Stainless steel rinse heads, water spray style inject design, save more water consumption, and are cleaner.

– 304/316 Stainless steel Gripper with plastic pad, ensures minimal bottle crash during washing.

2

Filling Part

DESCRIPTION

Fucntion : filling water into bottle.

– 304/316 Stainless steel high precision filling nozzle.

– Filling volume adjustable in fine rank, same liquid level after filling.

– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean.

– 304/316 stainless steel filling pump.

3

Capping Part

DESCRIPTION

Function : put caps on bottle.

– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.

– All 304/316 stainless steel construction.

– No bottle no capping

– Automatic stop when lack of bottle

4

Filling Inspection

DESCRIPTION

Function: Use white backlight to more clearly identify the situation inside the bottle.

– Check whether the filling level is qualified

– Whether there are foreign objects in the bottle

– Whether the bottle mouth and bottle body are cracked

5

Flat Conveyor

DESCRIPTION

Function: Conveying the finished product

– Quick transport for easy follow-up

– Modular design for seamless integration with filling/capping machines.

BRIEF INTRODUCTION

OF Glass Bottle Juice PRODUCTION LINE


Juice Pre-treatment System

The juice and beverage pretreatment system is not a single device, but consists of multiple components. It is an indispensable part of the filling process. It is suitable for a variety of beverages, including juice, soft drinks, tea, etc. Jiayuan Machinery brings you a fully automatic pretreatment and dispensing system that is simple to operate and easy to maintain.

Water Treatment System
  • 1

    Raw water pump

  • 2

    Quartz sand filter

  • 3

    Activated carbon filter

  • 4

    Softener

  • 5

    Safety filter

  • 6

    High pressure pump

  • 7

    RO system

  • 8

    Ultraviolet sterilizer or ozone generator

  • Provides pressure to quartz sand filter/activated carbon filter

  • Removes turbidity, suspended matter, organic matter, colloids, etc

  • Removes color, free chloride, organic matter, harmful substances, etc

  • Used to replace calcium and magnesium “ions” in water

  • Prevents large particle impurities from entering the RO membrane, with an accuracy of 5um

  • Provides high pressure to the RO membrane

  • The main part of the equipment. The desalination rate of the Ro membrane can reach 99% and removes more than 99% of ions

  • Kills bacteria


Warming Tunnel/ Pasteurization

This warming tunnel sprays ambient-temperature water to make cold bottles recover their normal temperature.It can be designed into different temperature zones. Pasteurize the bottles by spraying hot water.


Labeling Machine

We have various kinds of options, like PVC sleeve label, OPP hot glue label, adhesive stick label, cold glue paper label and so on.


Bottle Packing Machine

1. Suitable for opening and sealing cardboard boxes of various sizes. If you need to change the size of the cardboard box, you can manually adjust it, and the operation is simple and convenient.

2. The fully automatic grabbing boxing machine is reliable in operation, and the grabbing head is used to charge and exhaust to achieve the grabbing and releasing action of the bottles. Then, through mechanical action, the bottles are accurately placed into the cardboard box from the entire platform.

3. Manually adjust the width and height according to the specifications of the cardboard box; Automatic folding box top cover, automatic tape application up and down, economical, stable, and fast; Equipped with blade protection device.

More detailed equipments info Click here!

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