14000BPH Fully Automatic Mineral Water Plant Machinery Cost Purified Water Filling

Product overview

The machine integrates three functions of bottle washing, filling and sealing in one, and is fully automated. The machine is suitable for filling beverages such as juice, mineral water, purified water, etc. in bottles such as polyester bottles and plastic bottles.

Features:

This rinsing, filling capping machine is a tribloc. It can produce mineral water, pure water, juice, and other still beverages.
It has a cap elevator, can feed a bottle automatically. By changing the holding plate, this machine can work for bottles of different sizes from min 100ml to max 2L,  the max capacity can be 14000 bottles per hour (bottle≤500ml).
This machine is economical, suitable for small-scale or start-up production. This machine can be assembled complete production line.

Competitive Advantage:

we can provide complete line plants, inlcuding water treatment, blowing machine, filling machine, labeling machine, packing machine, palletizer and other equipment. We have rich experience in this busines, can provide turnkey solution for you from plant layout, bottle design, label design and production line set up to operators training.
We provide a one-year guarantee and lifelong technical support. Any time the buyer has any problems, we will service or send professional engineers to help you debug.

Detail

Rinsing part

1. All rotating discs are welded with 304 stainless steel;
2. Large flat toothed bearing, stable and reliable operation;
3. The company's original overturned bottle clamp is used. The bottle clamp is stuck at the bottle neck, avoiding the possible pollution caused by the rubber clamp block on the traditional bottle clamp to the thread part of the bottle mouth. The bottle clamp is made of 304 stainless steel, which is sanitary and durable.
4. The nozzle is an efficient spray nozzle, which can be washed on any part of the inner wall of the bottle to achieve the best washing effect and save water for bottle washing.
5. The bottle clamp and lifting mechanism sliding sleeve are made of imported corrosion-resistant and maintenance-free bearings;1. All rotating discs are welded with 304 stainless steel.

Filling part

1. The gravity filling method has high filling accuracy, stable filling, precise control of filling liquid level, and can achieve the maximum limit
2. Avoiding material splashing is beneficial for keeping the bottle mouth and neck clean.
3. Imported corrosion-resistant maintenance-free bearings are used in the lifting mechanism of bottle C, which do not require lubrication and can avoid contaminating the bottle and the materials inside the bottle and the filling environment.
4. The rotating disc is entirely made of stainless steel SUS304, and the power of the filling machine is transmitted through gears through the transmission system inside the frame. The supporting bearing is a large planar toothed ball bearing, which operates smoothly and reliably.
5. The bearing part is equipped with a seal, multiple reliable waterproof structures, such as rings and waterproof rings can effectively prevent water leakage from the tabletop into the interior of the bearing

Capping part

The capping machine is the highest precision single machine among the three-in-one machines, which greatly affects the reliability of equipment operation and the defect rate of products. The characteristics of the capping machine produced by our company are as follows:

1. The instant grasping and screwing cap technology introduced from Italy is at the leading level in China, adopting internationally advanced processing and manufacturing technology, making the operation of the capping machine smoother, the capping torque more accurate, and the capping effect more reliable, which can better reduce the rate of defective capping and loss.
2. It is equipped with a bottle feeding detection switch of the capping machine, which is interlocked with the cap locking cylinder at the connection of the cap falling guide and the cap shifting plate to control the discharge of the cap, to ensure that the cap feeding is stopped when there is no bottle and reduce the loss of the user's cap;
3. A group of photoelectric switches is installed on the cap-falling guide rail. When there is no cap on the cap falling guide rail, the machine will automatically stop running and give an alarm, which can effectively prevent the occurrence of bottles without caps.
4. The anti-rotation knife is made of imported materials, and its service effect and life are far better than those of similar domestic products.
6. All stainless steel SUS304 construction
7. No bottle, no capping
8. Automatic stop when a lack of bottles, stop time can be set

 

Air conveyor

1. The bottle can be sent to the filling machine at a long distance by the way of energy supply by the fan. The air is purified and acts on the bottle mouth, which reduces the grinding of the bottle body and the pollution of the bottle mouth by the manual bottle, or the bottle on the bottle management machine.
2. Material: The overall frame is made of 1.5-2mm thick SUS304 stainless steel, the bottleneck conveyor is made of polymer material, the surface is smooth and smooth, which is conducive to the effective transportation of the bottle.
3. In addition, the width of this part is adjustable, so it is suitable for the transportation of pet bottles with different bottlenecks.

Base includes: rotary bearing, lifting roller support system, star wheel, bottle conveyor belt support system (above the base), safety protection device.

Base body: welded by high-quality carbon steel Q235 full plate structure steel frame structure, supported by adjustable footing, surface is SUS304 stainless steel layer. The structure frame is equipped with a drive motor and gear structure, and has SUS304 stainless steel sliding door. Stainless steel thickness of more than 2mm, corner rounded design, folding welding, surface drawing.

Power plant

Power is provided by a main motor, inverter control, can adjust the production speed according to requirements.
Each motion mechanism is geared, running smoothly.

Lubrication device

The unit is equipped with a centralized lubrication system where all lubrication procedures are centralized in a set of lubricators within the base. Grease it manually once a month.

Safety device

The automatic safety stop system is installed at the following locations:
The control panel has an emergency stop button for the operator.
Operator protection devices, equipped with complete safety protection facilities for operators, such as stainless steel and plexiglass safety doors.
Distribution box: Distribution box includes frequency converter, programmable controller, and electronic components. Used to operate machines manually or automatically.
The frequency converter adjusts the speed to accommodate different yields.
It operates synchronously with other machines on the filling line via a single cable.
The programmable controller sends signals through sensors, photoelectric and proximity switches to control the whole machine.

Our Service

1) Complete the line equipment
2) Layout plant
3) Bottle design
4) Label design
5) Perform/ cap/ label/ packing material provision
6) 24/7 technical support

 

Machine model CGF18-18-6
Rinsing/ filling/ capping heads 18/ 18 /6
Filling Volume 250ml 300ml 330ml 500ml 750ml 1L 1.5L 2L
Plastic cap size 26mm /28mm /30mm /38mm (one size)
Capacity (bottles/hr) 5000-6500 (≤500ml)
Packing type Plastic bottle
Filling material Mineral water, pure water, RO water,  drinking water, flavored water, still beverages
Application beverage
Automatic grade Fully automatic
Warranty 1 year
Filling accuracy ±3mm
Place of origin Jiangsu, China
Brand name JIAYUAN
Core components Gearbox, Bearing, Gear, PLC, Pump, Pressure vessel, motor
After-sales Service Provided Video technical support, Field installation, commissioning and training, Online support, Field maintenance and repair service, Free spare parts

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