Product details

Working Principle

Empty bottles are transferred by variable pitch screw and star-wheels to bottle supports of filling station. There are weighing sensors installed on the bottle supports, which are well protected. After automatic peeling is empty bottle inspection and slanting bottle inspection, followed by slow filling, then switching to normal filling.
It will be switched to slow filling when the liquid level is approaching a determined position, finally, the sensor will send a signal to stop filling when it reaches the determined weight. Reset the weighting sensor after bottles leave the bottle support for the following filling. The filled bottle will be conveyed to the capper by the transition star-wheel. Capper is equipped with a cap elevator and an unscrambler, Sorted caps will be conveyed by the cap chute to the cap feed-in plate, where the caps will be captured by the capper for capping. The capped bottle will be conveyed to the conveying chain for the following process.

Main Features

1. Compact structure, complete control system, easy operation, highly automated, can deal with bottle missing, bottle
jamming, and bottle blocking automatically. Filling will be stopped when no bottle is fed in, the failed filling valve will not be fed a bottle or cap.
2. Frame adopts welding structure and oil trap for the convenience of collection and discharge of pollution which meet the sanitary filling requirements.
3. It adopts variable pitch screw and bottle supporting conveyor. It can realize fast bottle size change after changing a few parts. Bottle support plate adopts a flexible structure to avoid causing damage to the weighing sensor in some extreme cases. Meanwhile, crooked bottle detection is adopted to stop filling when the bottle is not put in the right position.
4. The height of the filler and capper is adjustable for easy operation.
5. The machine adopts structure design features, corrosion resistance, long life, and is free from lubrication to save operation costs. Parts which in contact with products adopt excellent stainless steel to avoid dead corners.
6. It adopts weighting filling, weight sensors mounted on the filling stations will send a signal to the filling valve to stop filling when it has reached the determined weight.
7. Filling valves adopt a two-pass cylinder to realize slow-fast-slow filling, which can reach high filling accuracy. Manual sanitary butterfly valves are equipped on each filling valve for the convenience of detection and maintenance.
8. There is a protection mechanism for the weighing sensor to avoid being damaged.
11. The Cap unscrambler can sort the caps in order. Detection devices are installed on the cap hopper and the cap chute to realize auto-control for cap missing and cap full.
13. It is equipped with an imported SKF centralized grease lubrication device to lubricate it periodically by injecting grease.
14. It adopts a touch screen to realize human-machine conversation, operation status of the equipment is shown on the screen clearly.

Details

Rinsing System

30 sets of flip clamps, customized jaws
1 set of 304 stainless steel water diversion valve bodies
30 sets of plug-in lifting nozzles
304 stainless steel semi-enclosed water shield
304 stainless steel circulating filter water tank
Quick-change screw, dial wheel
304 stainless steel panel and shield
Bottle jamming overload protection

Filling Part

Negative pressure filling valves
High-quality 304 stainless steel liquid barrels
Pneumatic liquid inlet
Connected CIP cleaning dummy cup
Independent negative pressure back suction tank
Quick-change bottle in and out dial wheel
304 stainless steel panel and shield
Bottle jamming overload protection

We supply a complete solution for the oil filling and packing line, We can supply the oil tank storage system, bottle steam washing system, bottle filling capping machine, bottle labeling machine, carton box packing machine, weight checker, palletizer system, stretch wrapping machine, and so on.