Product details

Features:

This tribloc combines rinisng filling capping in one unit, it can be used to produce to produce all kinds carbonated soft drink, like cola, soda, soft drink, sparkling water, energy drink, carbonated juice, fizzy drink, tonic water, beer and other gas beverages.
It can work bottle of different sizes from min 100ml to max 2000ml, it has 18 filling nozzles, can be capacity around 4000BPH(≤500ml).
We can provide complete line plants from a to z.

The DCGF-series rinsing, filling, and capping 3-in-1 monobloc machine, introduced by a foreign advanced gas-filling technique, is a high-performance, fully automatic liquid packaging equipment. The machine for carbonated beverage packaging has the following characteristics:
1. Filling tank, filling valves, and other components in direct contact with the material are high-quality stainless steel or non-toxic materials, in line with food hygiene requirements;
2. Use of resistant seals, hot rubber to meet the high-temperature sterilization process of user requirements;
3. PLC programmable controller used to realize from the bottle into the machine to the packaging of finished products using the automatic control of frequency control, easy to transfer the user to adjust, prepared to meet the different process capacity requirements;
4. Usingthe  isobaric filling principle and popular spring-loaded valves, ensuring the quality of the beverage,
5. Using an advanced magnetic clutch adjustment screw cap torque device to ensure the quality of the blocks.

The arbonated beverage filling machine is suitable for packing beverage containing gas, like cola, soda, soft drink, sparkling water, carbonated juice, fizzy drink, tonic water, beer and other gas beverages.
It adopts isobaric filling (counter pressure) technology, which maintains a constant pressure in the filling system and the bottle being filled. During filling, the pressure in the product tank and the bottle are equalized. This allows the liquid to flow into the bottle smoothly and precisely without foaming or splashing. lt's especially useful for carbonated beverages. For example in a bottling plant for soda, isobaric filling ensures that the carbon dioxide in the drink doesn't escape during the filling process and that the filled bottles have a consistent and desired carbonation level.

Competitive Advantage:

1. Independent control electric box

PLC：Siemens
Frequency Converter：Siemens
Contactor: Schneider
Pneumatic Piston：AirTAC
Relay: Schneider
Photocell & Proximity Switch: Omron/Autonics
2.CNP Pump （CHINA top), Genuine HRB Bearing, IGUS Slides, Made in GERMANY. Maintenance Free,High temperature blackening treatment to increase strength

Details

Washing part

1.Stainless steel 304/316L washing heads.
2.Using unique design,avoid the traditional bottle on rubber clip to block the bottle threaded parts may be caused by the pollution.
3.Washing pump is made of stainless steel.
4. By high spray nozzle, blunt bottle of water jet angles, flush to the bottle of any part of the inner wall, rinse with water thoroughly and save flush bottle.
5. Bottle clamp and flip agencies sliding sleeve adopts Germany igus corrosion resistant bearing without maintenance.

Filling Part

1.Filling method for gravity filling.
2.Filling valve manufactured SUS 304/316L.
3.High precision, high speed liquid filling.
4.Filling move by the rack drive system through gear transmission.
5.Hydraulic cylinder controlled by a float liquid level.
6.Using the latest double guide pillar type bottle of lifting mechanism, avoid the bottle of elevating the old products must be through the mesa caused by leakage on the edge, at the same time, easy installation and maintenance.

Capping part

1. Automatic check, no bottle, no capping.
2. Capping heads in stainless steel 304/316L.
3.Capping heads stop working whena  lack of bottles.
4. The fall guy guide sets out to prevent the cover through and cover on the body, at the same time equipped with a set of photoelectric switches, automatically stops when the lighted cover rail is without a cover machine, can effectively avoid the occurrence of open bottles.
5. High efficiency centrifugal principle.