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COMEPLETE PRODUCTION LINE
COMEPLETE PRODUCTION LINE
OF ULTRA CLEAN FILLING PRODUCTION LINE
This production line is designed for bottling water in sizes ranging from 100ml to 2 liters, with capacities available from 1,000 to 36,000 bottles per hour.
We can provide complete line plants from A to Z, also provide turnkey solutions, layout design, bottle design, label design, and provide solutions according to your source water and target product. We can provide different customizations according to your request.
OF ULTRA CLEAN FILLING PRODUCTION LINE
| Full Automatic Water Bottle 1000-36000bph Production Line | 100ml-2L Bottle Water | |||
| Material | Shape | Filling volume | Capacity (bottles/hr) | Neck type |
| PET Bottle | Square or Round Bottle | 100ML-2L | 1000-36000 | As request |
| Filling material | ||||
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Mineral water, pure water, RO water, drinking water,
flavored water, still beverages More production volumes and models can be customized. |
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| Application | Water, juices, beverages ….. | |||
This production line is designed for bottling water in sizes ranging from 100ml to 2 liters, with capacities available from 1,000 to 36,000 bottles per hour.The mineral water bottle filling machine is ingerated of pre-treatment system, washing, filling, capping, labbeling, packaging machine,etc… It adopts new technology and new structure, leading the development of the liquid filling and packaging industry.
Function: washing the bottle inside and outside to remove dust.
– All 304/316 Stainless steel rinse heads, water spray style inject design, save more water consumption, and are cleaner.
– 304/316 Stainless steel Gripper with plastic pad, ensures minimal bottle crash during washing.
Fucntion : filling water into bottle.
– 304/316 Stainless steel high precision filling nozzle.
– Filling volume adjustable in fine rank, same liquid level after filling.
– All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean.
– 304/316 stainless steel filling pump.
Function : put caps on bottle.
– Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
– All 304/316 stainless steel construction.
– No bottle no capping
– Automatic stop when lack of bottle
Function : Air conveyor for bottle transfer.
– Fixed to the floor with top-mounted fans, ensuring stable and efficient airflow.
– Equipped with air filters at each fan inlet to prevent dust from entering bottles.
– Bottles are secured by the neck and transported via air pressure to the filling machine.
Function: Conveying the finished product
– Quick transport for easy follow-up
– Modular design for seamless integration with filling/capping machines.
OF ULTRA CLEAN FILLING PRODUCTION LINE
Raw water pump
Quartz sand filter
Activated carbon filter
Softener
Safety filter
High pressure pump
RO system
Ultraviolet sterilizer or ozone generator
Provides pressure to quartz sand filter/activated carbon filter
Removes turbidity, suspended matter, organic matter, colloids, etc
Removes color, free chloride, organic matter, harmful substances, etc
Used to replace calcium and magnesium “ions” in water
Prevents large particle impurities from entering the RO membrane, with an accuracy of 5um
Provides high pressure to the RO membrane
The main part of the equipment. The desalination rate of the Ro membrane can reach 99% and removes more than 99% of ions
Kills bacteria
UHT Sterilization
This equipment is suitable for continuous sterilization of fruit and vegetable juice, tea beverage, milk beverage or similar materials. It can carry out high-temperature instantaneous sterilization of materials and rapid sterilization in a very short time, so as to ensure that the nutritional components of materials are not damaged and lost, and the product color is not changed.
Homogenization Machine
Under the three effects of extrusion, strong impact and decompression expansion, the materials are refined and mixed, the stratification of the materials is prevented or reduced, the appearance of the materials is improved, the color is brighter, the aroma is richer and the taste is mellower.
CIP Sterilization
Cleaning fluid is passed over the product surface to remove product contaminants. CIP does not require the disassembly or removal of equipment.
PET Bottle Blowing Machine
Bottle blowing making machine is to make plastic bottles for mineral water, carbonated drink, juice and so on. It is widely used in the food and beverage package industry
UHT Sterilization System
Heat liquid food and beverages to 137℃-140℃ for 3-5 seconds to kill all bacteria and achieve commercial sterility. The sterilizer can be connected to an aseptic filling machine to achieve aseptic product processing.
Pulp, fruit juice, vegetable juice and other beverage products can all be heat treated with UHT sterilizers to ensure a stable shelf life.
Labeling Machine
We have various kinds of options, like PVC sleeve label, OPP hot glue label, adhesive stick label, cold glue paper label and so on.
Bottle Packing Machine
1. Suitable for opening and sealing cardboard boxes of various sizes. If you need to change the size of the cardboard box, you can manually adjust it, and the operation is simple and convenient.
2. The fully automatic grabbing boxing machine is reliable in operation, and the grabbing head is used to charge and exhaust to achieve the grabbing and releasing action of the bottles. Then, through mechanical action, the bottles are accurately placed into the cardboard box from the entire platform.
3. Manually adjust the width and height according to the specifications of the cardboard box; Automatic folding box top cover, automatic tape application up and down, economical, stable, and fast; Equipped with blade protection device.